Pallet buffer conveyors offer an exceptionally cost-effective method for managing the First In First Out (FIFO) flow of pallets within a warehouse or factory setting. These solutions utilise non-driven roller conveyors, which are set at a gentle gradient to facilitate the movement of the pallets. The systems are typically loaded using a forklift truck (FLT) and can be offloaded by FLT and/or manual pallet truck.
Central to the operation of these conveyors are brake rollers, which are evenly spaced along the length of the conveyor. These rollers are instrumental in decelerating the pallets as they traverse down the conveyor, ensuring that they do not accumulate excessive speed. In addition to controlling the speed, the brake rollers are crucial in managing the accumulation of the pallets along the conveyor. They ensure a gap is always maintained when a pallet is offloaded at the lower end. This gap allows the mechanical pop-up pallet stop to activate once the the next pallet reaches the offloading position. This mechanism ensures that the next pallet ready for offloading does not bear the weight of all the other pallets on the line, enabling easier and safer removal.
The design of these systems is simple, making them quick to install and easy to maintain. Once operational, pallet buffer conveyor systems can significantly reduce the number of forklift truck and manual pallet truck movementsin a warehouse or factory. This reduction not only improves overall efficiency and reduces operating costs but also enhances site safety by minimising the potential for accidents.
These systems are particularly beneficial for the movement of pallets over short distances, where FIFO pallet flow is deemed appropriate. Due to their cost-effectiveness and efficiency in streamlining the pallet handling process, pallet buffer conveyors are an increasingly popular choice in modern warehousing and manufacturing operations seeking to optimise their material handling procedures.
