Whisky cask handling conveyors play a pivotal role in the smooth operation of whisky distilleries and cooperages, ensuring that the precious cargo is moved efficiently and safely through various stages of production. In a whisky distillery, the primary function of these conveyors is to facilitate the movement of casks during the filling and disgorging processes. Filling involves depositing whisky into the casks for ageing, while disgorging refers to the removal of whisky from the casks once the ageing process is complete.
On the other hand, cooperages, which are facilities where casks are made and repaired, utilise conveyor systems to transport casks through different stages of manufacturing or reconditioning. This may involve assembling new casks or restoring old ones to a condition suitable for reuse.
When it comes to distillery operations, whisky cask handling conveyors are available in two main types, each corresponding to a different method of filling the casks. The first is traditional fill, a method steeped in history and craftsmanship, where workers manually position the casks. Here, the filling and disgorging occur through the cask’s bilge, which is the bulging section around its waist. This method is often favoured for its tradition and the precise control it offers.
The second type is palletised fill, a more modern and efficient approach typically adopted by larger distilleries with high production volumes. In this system, casks are placed on pallets and filled or disgorged through their heads, the circular sections at the top and bottom. This method is advantageous for operations that require the handling of a large number of casks, as it streamlines the process and reduces physical labour.
Despite their variety, whisky cask handling conveyors in distilleries tend to be relatively simple in design. However, they must adhere to stringent safety standards, particularly those outlined in the ATEX directives. These directives are a collection of European Union regulations that specify the minimum safety requirements for workplaces and equipment operating in potentially explosive atmospheres, a concern relevant to environments where alcoholic vapours may be present.
